MICROSTRUCTURAL CHARACTERISTICS, MECHANICAL AND WEAR BEHAVIOUR OF ALUMINIUM-ALLOYED DUCTILE IRONS SUBJECTED TO TWO AUSTEMPERING PROCESSES

Abdullahi Olawale Adebayo,Kenneth Kenayo Alaneme,Akinlabi Oyetunji

doi:10.14311/ap.2020.60.0185

Abstract

The effect of aluminium addition and austempering processes on the microstructures, mechanical and wear properties of rotary melting furnace processed ductile irons was investigated. Ductile irons containing 1−4 wt.% Al were produced and subjected to single and two-step austempering processes. Optical microscopy was used to characterize the graphite features and estimate the volume fraction of the matrix phases present, while the x-ray diffractogram was also carried out to analyse the samples. Mechanical and wear properties of the alloys were equally evaluated. From the results, it was observed that both the as-cast and austempered ductile iron microstructures contained nodular graphite, and the matrix structure for the as-cast ductile irons consisted predominantly of pearlite and ferrite, while that of the austempered grades, contained principally, ausferrite. The microstructure and intermetallic compound obtained played dominant role on the properties of the alloys. The aluminium addition and austempering processes had a significant influence on the mechanical properties and wear resistance of the alloys. The austempered ductile irons exhibited superior strength and wear resistance compared to the as-cast samples, albeit ductility values were lower in the composition group. Austempering increased the strength by over 100% while the addition of Al further enhanced the strength. The improved properties were linked to the refined microstructure, increased proportion of ausferrite phase and intermetallic compound formed. For all properties evaluated, the two-step austempering yielded better properties combination than the single step process. The rotary melting furnace processing adopted was found viable for ductile iron production.

Highlights

There is a growing interest in the development of Alalloyed ductile irons because of the potential cost, microstructural and property benefits accruable through its use as alloying addition
It is observed that all the ductile irons produced have carbon equivalent (CE) values above 4.3
The inverse effect is observed with respect to ductility (Fig. 10), as the austempered ductile iron grades had significantly reduced ductility compared to the as-cast ductile irons

Summary

Introduction

There is a growing interest in the development of Alalloyed ductile irons because of the potential cost, microstructural and property benefits accruable through its use as alloying addition. Despite the seeming undesirable effect of Al on crystallization of nodular graphite, a proper process control has since been identified as a key to harnessing the most desirable graphite morphologies possible. Process control in this context applies to factors, such as melting furnace, selected melt practices, modus of inoculation, among others [9,10,11]

Methods

Results

Conclusion