Micromechanics of coalescence in ductile fracture

Abstract

Significant progress has been recently made in modelling the onset of void coalescence by internal necking in ductile materials. The aim of this paper is to develop a micro-mechanical framework for the whole coalescence regime, suitable for finite-element implementation. The model is defined by a set of constitutive equations including a closed form of the yield surface along with appropriate evolution laws for void shape and ligament size. Normality is still obeyed during coalescence. The derivation of the evolution laws is carefully guided by coalescence phenomenology inferred from micromechanical unit-cell calculations. The major implication of the model is that the stress carrying capacity of the elementary volume vanishes as a natural outcome of ligament size reduction. Moreover, the drop in the macroscopic stress accompanying coalescence can be quantified for many initial microstructures provided that the microstructure state is known at incipient coalescence. The second part of the paper addresses a more practical issue, that is the prediction of the acceleration rate δ in the Tvergaard–Needleman phenomenological approach to coalescence. For that purpose, a Gurson-like model including void shape effects is used. Results are presented and discussed in the limiting case of a non-hardening material for different initial microstructures and various stress states. Predicted values of δ are extremely sensitive to stress triaxiality and initial spacing ratio. The effect of initial porosity is significant at low triaxiality whereas the effect of initial void shape is emphasized at high triaxiality.