Microencapsulation of Al-Si-Fe alloys for high-temperature thermal storage with excellent thermal cycling performance

Abstract

Metal-based phase change heat storage materials have become a potent candidate to regulate supply and demand of thermal energy due to their high conductivity, latent heat and stability. With the development of high-efficiency energy storage systems, materials with higher phase change temperatures are in demand urgently for more effective energy storage, which had not been achieved. Herein, the industrial Al-Si-Fe alloy with phase change temperature of 869 °C was chosen as heat storage material in this research. Furthermore, to prevent the alloy from the inherent problems such as liquid leakage, oxidation and corrosion at high temperature, a new and simple strategy was developed to micro-capsulate the alloy. The prepared process of microcapsules involved two steps: pre-coated of aluminum hydroxide along with hydrothermal carbon and heat treatment in nitrogen atmosphere. The composition, morphology, and thermal performance of the microcapsules were characterized by XRD, SEM, TEM, and TG-DSC. The results indicated the shell below 1 μm was composed of α-Al2O3 strengthened by network AlN fibers formed through the V-S mechanism. The latent heat of microcapsules reached 187.6 J·g−1 which was 82.9 % relative to raw material. Moreover, the total latent heat of the microcapsules did not change much after 300 cycles between 500 and 900 °C, although the phase transition behavior was altered. Overall, this research provides a novel idea for the encapsulation technology and the application of thermal energy storage materials from preparation and structure, which is conducive to promote the application of high-temperature phase change materials.