Microcontact printing fabrication of diamond MEMS cantilevers on silicon substrate

Abstract

Diamond shows great potentials as an ultimate material candidate for application in microelectromechanical systems (MEMS). In this work, we report microcontact printing (μCP) transfer as a facile technique to fabricate diamond MEMS cantilever arrays. We started from the Deryaguin–Landau–Verwey–Overbeek (DLVO) principles and formulated a colloidal “ink” that contains nanodiamonds (NDs) seeds well dispersed in polymethyl methacrylate/acetone. The NDs seeds were then transfer printed onto a silicon (100) substrate by using a flexible polydimethylsiloxane (PDMS) stamp with predefined pattern. The densely packed NDs pattern (∼109 cm−2) enables facile and selected-area growth of diamond with microwave plasma chemical vapor deposition (MPCVD) technique. A diamond film with minimal graphite contaminants and low residual stresses was obtained after growth at 1118 K for 3 h. The diamond cantilevers were released from the substrate by wet chemical etching using KOH (40 % wt.) and isopropyl alcohol (10 % vol.). An examination of the vibrational kinetics indicates that the diamond film has a high Young's modulus (∼795 GPa) and the cantilevers exhibit consistently distributed resonant frequencies and high quality factors in ambient air. The method opens the door for large-scale, cost-effective production of uniform diamond MEMS devices for sensor and quantum applications.