Abstract

Commercial poultry abattoirs were evaluated to determine the efficacy of the multi-hurdle antimicrobial strategy employed to reduce the microbial load present on incoming broilers from the farm. As next generation sequencing (NGS) has been recently employed to characterize the poultry production system, this study utilized 16S High throughput sequencing (HTS) and quantitative plating data to profile the microbiota of chicken carcasses and determine the efficacy of the multi-hurdle antimicrobial system. Aerobic plate count (APC) and Enterobacteriaceae (EB) microbial counts were quantified from whole bird carcass rinsates (WBCR). The remaining rinsates underwent microbiome analysis using 16S rRNA gene fragments on an Illumina MiSeq and were analyzed by Quantitative Insights into Microbial Ecology (QIIME). The key stages of processing were determined to be at rehang, pre-chill, and post-chill as per the Salmonella Reduction Regulation (75 Fed. Reg. 27288–27294). The APC microbial data from rehang, pre-chill, and post-chill were mean log 4.63 CFU/mL, 3.21 CFU/mL, and 0.89 CFU/mL and EB counts were mean log 2.99 CFU/mL, 1.95 CFU/mL, and 0.35 CFU/mL. NGS of WBCR identified 222 Operational Taxonomic Units’ (OTU’s) of which only 23 OTU’s or 10% of the population was recovered post-chill. Microbiome data suggested a high relative abundance of Pseudomonas at post-chill. Additionally, Pseudomonas, Enterobacteriaceae, and Weeksellaceae Chryseobacterium have been identified as potential indicator organisms having been isolated from all processing abattoirs and sampling locations. This study provides insight into the microbiota of commercial broilers during poultry processing.

Highlights

  • The meat processing industry is subject to many regulatory requirements due to the association of foodborne illness outbreaks in which Salmonella spp. has been the etiological agent in an estimated 1.0 million food borne illness cases

  • The HACCP plan must be validated annually per 9 CFR 417 (Food Safety and Inspection Service USDA, 1996a) and interventions are a part of the HACCP plan

  • 90 carcasses were aseptically collected from the processing line and rinsed in pre-chilled 400 mL Butterfield’s Phosphate diluent as prescribed in the Microbiological Laboratory Guidebook (MLG) Food Safety and Inspection Service USDA (2017)

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Summary

Introduction

The meat processing industry is subject to many regulatory requirements due to the association of foodborne illness outbreaks in which Salmonella spp. has been the etiological agent in an estimated 1.0 million food borne illness cases Regulatory requirements established in 1996, set forth by the United States Department of Agriculture Food Safety Inspection Service (USDA-FSIS), required broiler processors to implement both a Hazard. Analysis Critical Control Point System (HACCP) and to comply with performance standards for Salmonella spp. and Escherichia coli Biotype I (Food Safety and Inspection Service USDA, 1996a,b,c). The Food Safety and Inspection Service USDA (2010), introduced modifications to the regulation that both updated existing performance standards and added Campylobacter spp. performance standards for broilers Within the Code of Federal Regulations, 9 CFR 381.94 (Food Safety and Inspection Service USDA, 1996b), poultry abattoirs are to test carcasses to demonstrate process control. The HACCP plan must be validated annually per 9 CFR 417 (Food Safety and Inspection Service USDA, 1996a) and interventions are a part of the HACCP plan

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