Abstract

Fracture properties of micro-scale zirconium hydrides and phase boundaries were studied using microcantilever testing methods. FIB-machined microcantilevers were milled on cross-sectional surfaces of hydrided samples, with the most highly-stressed regions within the δ-hydride film, within the α-Zr or along the Zr-hydride interface. Cantilevers were notched using the FIB and then tested in bending using a nanoindenter. Load-displacement results show that three types of cantilevers have distinct deformation properties. Zr cantilevers deformed plastically. Hydride cantilevers fractured after a small amount of plastic flow; the fracture toughness of the δ-hydride was found to be 3.3 ± 0.4 MPam1/2 and SEM examination showed transgranular cleavage on the fracture surfaces. Cantilevers notched at the Zr-hydride interface developed interfacial voids during loading, at loads considerably lower than that which initiate brittle fracture of hydrides.

Highlights

  • Zirconium alloys are widely used as nuclear fuel cladding materials mainly because of their low neutron absorption crosssection; hydrogen formed as a product of waterside corrosion can lead to embrittlement [1]

  • The local stress which initiates the brittle fracture of hydride precipitates is a key input parameter to models of delayed hydride cracking (DHC) [5e7]

  • Fracture toughness measurements on 3.5 mm thick compact tension Zr hydride specimens obtained a value of about 1 MPam1/2 and transgranular cleavage was observed on the d-hydride fracture surfaces [8]

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Summary

Introduction

Zirconium alloys are widely used as nuclear fuel cladding materials mainly because of their low neutron absorption crosssection; hydrogen formed as a product of waterside corrosion can lead to embrittlement [1]. Hydrogen diffuses into the claddings to form polycrystalline zirconium hydrides when the concentration exceeds the solubility limit. Fracture toughness measurements on 3.5 mm thick compact tension Zr hydride specimens obtained a value of about 1 MPam1/2 and transgranular cleavage was observed on the d-hydride fracture surfaces [8]. These tests are on large-scale “bulk” hydrides, rather than the micron to ~100 micronescale precipitates involved in DHC. Direct loading tests on micro-scale crack-free hydrides should provide data more applicable to investigating DHC behaviour

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