Abstract

Deep learning has proven to be very useful for the image understanding in efficient manners. Assembly of complex machines is very common in industries. The assembly of automated teller machines (ATM) is one of the examples. There exist deep learning models which monitor and control the assembly process. To the best of our knowledge, there exists no deep learning models for real environments where we have no control over the working style of workers and the sequence of assembly process. In this paper, we presented a modified deep learning model to control the assembly process in a real-world environment. For this study, we have a dataset which was generated in a real-world uncontrolled environment. During the dataset generation, we did not have any control over the sequence of assembly steps. We applied four different states of the art deep learning models to control the assembly of ATM. Due to the nature of uncontrolled environment dataset, we modified the deep learning models to fit for the task. We not only control the sequence, our proposed model will give feedback in case of any missing step in the required workflow. The contributions of this research are accurate anomaly detection in the assembly process in a real environment, modifications in existing deep learning models according to the nature of the data and normalization of the uncontrolled data for the training of deep learning model. The results show that we can generalize and control the sequence of assembly steps, because even in an uncontrolled environment, there are some specific activities, which are repeated over time. If we can recognize and map the micro activities to macro activities, then we can successfully monitor and optimize the assembly process.

Highlights

  • Of the machines in industries is a complex process

  • We will discuss the results of the model which was trained from scratch and the model which was used as a pre-trained model

  • We proposed a model to control the assembly process of an automated teller machines (ATM)

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Summary

Introduction

Of the machines in industries is a complex process. These processes involve the tiny components which increase the ratio of error during the process in case of any forgotten part, which is required to be inline. Sometimes the whole process has to be reversed. The worker working on these assembly processes needs to bring hundreds of different components and screw them with each other. Multiple workers need multiple hours to assemble one ATM, which is laborious and time taking. After assembly of the whole ATM, if a worker has forgotten even a single screw, it would not work properly

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