Methods of Hidden Periodicity Discovering for Gearbox Fault Detection.

Abstract

It is shown that the models of gear pair vibration, proposed in literature, are particular cases of the bi-periodically correlated random processes (BPCRPs), which describe its stochastic recurrence with two periods. The possibility of vibration and analysis within the framework of BPCRP approximation, in the form of periodically correlated random processes (PCRPs), is grounded and the implementation of vibration processing procedures using PCRP techniques, which are worked out by the authors, is given. Searching for hidden periodicities of the first and the second orders was considered as the main issue of this approach. The estimation of the non-stationary period (basic frequency) allowed us to carry out a detailed analysis of the deterministic part, the covariance structure of the stochastic part, and to form, using their parameters, the sensitive indicators for fault detection. The results of the processing of the wind turbine gearbox vibration signals are presented. The amplitude spectra of the deterministic oscillations and the time changes of the stochastic part power for different fault stages are analyzed. The most efficient indicators, which are formed using the amplitude spectra for practical applications, are proposed. The presented approach was compared with known in literature cyclostationary analysis and envelope techniques, and its advantages are shown.