Methodologies of heat calculation and selection of rational parameters of regenerative burners operation

Abstract

Decrease of energy intensity of products is an actual task for all the industries, including steel industry. One of the best solutions to increase energy efficiency of heating facilities is application of recuperative and regenerative burners, which ensure high temperature of air heating. Such high temperatures cannot be achieved at application of heating systems based on central recuperator. It was shown that many countries accomplish studies to perfect recuperative burners and simulation of their thermal operation. However at present there are no universally recognized methodologies of calculation and designing of such equipment. Results of studies presented, which were implemented in three methodologies intended for heat calculation and selection of rational parameters of regenerative burners operation. The methodologies enable also to determine a fuel utilization coefficient for a furnace system based on regenerative burners, to estimate competitiveness of solutions at creation new and modernization existing furnaces comparing with utilization of modern central recuperators. Comparative simplicity of the mathematical apparatus used in the methodologies highlighted, as well as correspondence of the used calculated expressions to the physical nature of the processes taking place. Besides, the methodologies enable during calculation to set the values of important characteristics, which can be reached based on determination of values of basic structure parameters of lining. A scheme of joint application of the elaborated methodologies proposed.