Method and a Device for Testing the Friction Force in Precision Pairs of Injection Apparatus of the Self-Ignition Engines

Abstract

This article reviews the state of the knowledge and technology in the field of friction-loss measurements in internal combustion piston engines. The dependencies that describe the loss of energy in combustion engines and injection apparatus are presented. Currently, very little can be found in the literature on the study of frictional forces in injection apparatus, but mainly in the piston–cylinder group, so this work significantly fills that gap. The aim of this article is to construct a device and to develop a method for assessing the technical state of injector nozzles to minimize friction losses in internal combustion engines at the stages of evaluation, design, production and operation. This article presents a stand for determining the maximum friction forces due to gravity loading by water-jet control. This article also presents test results on the maximum friction force between a needle and a body of injector nozzles in piston combustion engines on a designed and purpose-built stand outside of the combustion engine. Various designs and injector nozzles are made from various types of alloy steel for marine and automotive piston internal combustion engines fueled with distillation or residual fuels, and are tested. The research concerned conventional elements for the injection apparatus as well as electronically controlled subsystems. Precision pairs of injection equipment are selected for the tests: new ones are employed after the storage period and operated in natural conditions. The elements dismantled from the internal combustion engines are tested in the presence of fuel or calibration oil of similar properties. The maximum static frictional forces under the hydrostatic loading are measured, alongside the parameters for the dynamic movement of the nozzle needles from bodies of the injector nozzle as time, speed, acceleration and dynamic force. The influence of the angular position of the needle in relation to the bodies of the precision pairs conventional internal combustion engines, the diametral clearance between the nozzle body and needle, and the surface conditions on the values of the maximum friction force are also presented. Errors in shape and position result in the uniqueness of the friction force at the mutual angular position of the needle in relation to the nozzle body, and the decrease in diametral clearance and deterioration of the surface state increase the friction losses. A model was elaborated of the influence of various factors on the value of the maximum friction force.