Abstract

Co-digestion of dairy manure with waste organic substrates has been shown to increase the methane (CH4) yield of farm-scale anaerobic digestion (AD). A gummy vitamin waste (GVW) product was evaluated as an AD co-digestion substrate using batch AD testing. The GVW product was added at four inclusion levels (0%, 5%, 9%, and 23% on a wet mass basis) to a co-digestion substrate mixture of dairy manure (DM), food-waste (FW), and grease-waste (GW) and compared to mono-digestion of the GVW, DM, FW, and GW substrates. All GVW co-digestion treatments significantly increased CH4 yield by 126–151% (336–374 mL CH4/g volatile solids (VS)) compared to DM-only treatment (149 mL CH4/g VS). The GVW co-digestion treatments also significantly decreased the hydrogen sulfide (H2S) content in the biogas by 66–83% (35.1–71.9 mL H2S/kg VS) compared to DM-only (212 mL H2S/kg VS) due to the low sulfur (S) content in GVW waste. The study showed that GVW is a potentially valuable co-digestion substrate for dairy manure. The high density of VS and low moisture and S content of GVW resulted in higher CH4 yields and lower H2S concentrations, which could be economically beneficial for dairy farmers.

Highlights

  • Anaerobic digestion (AD) of organic substrates with dairy manure, known as co-digestion, can increase biogas production and result in higher return on investment for dairy farmers [1].Biogas produced from AD is a combination of 50–75% methane (CH4 ) and 25–50% carbon dioxide (CO2 ), with trace levels (0.01–1%) of hydrogen sulfide (H2 S) that can be used as a source of renewable energy for heat and power generation [2]

  • The co-digestion mixtures 0–23% gummy vitamin waste (GVW).dairy manure (DM).FW.GW had a significantly higher percent CH4 in the biogas compared to the mono-DM digestion (p-value < 0.0001; Table 3)

  • The negligible CH4 production and low pH values in the mono-GVW, FW, and GW treatments compared to the higher CH4 production (336–374 mL CH4 /g volatile solids (VS)) and pH range (7.88–7.95) in treatments that co-digested GVW, FW, GW, and DM showed that the buffering capacity of the added co-substrates is important to mitigate accumulation of volatile fatty acids (VFA) and lowered pH [3,21]

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Summary

Introduction

Anaerobic digestion (AD) of organic substrates with dairy manure, known as co-digestion, can increase biogas production and result in higher return on investment for dairy farmers [1].Biogas produced from AD is a combination of 50–75% methane (CH4 ) and 25–50% carbon dioxide (CO2 ), with trace levels (0.01–1%) of hydrogen sulfide (H2 S) that can be used as a source of renewable energy for heat and power generation [2]. Limitations from mono-digestion of organic materials arise from substrate properties, such as unbalanced C:N ratios, recalcitrance in the feedstock, high concentrations of long chain fatty acids, and deficiency in trace minerals required for the growth of methanogens [1,3]. These limitations can lead to unfavorable economics for dairy farmers using AD to generate energy on-farm [1,4]. A review by Mata-Alvarez et al (2014) reported that co-digestion of carbon (C)-rich organic matter with cattle and poultry manure resulted in up to 3.5 times more CH4 production than the CH4 potential of the individual substrates [3]. Moody et al (2011) determined the biomethane potential of a wide range of food waste substrates and concluded that co-digestion of manure and Energies 2019, 12, 4464; doi:10.3390/en12234464 www.mdpi.com/journal/energies

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