Metallic Glass Nanofoam Anode Catalysts for Anion-Exchange Membrane Water Electrolyzers

Abstract

Alkaline anion-exchange membrane water electrolyzers (AEMWEs) for hydrogen production are now receiving intensive attention due to their feasibility to use sustainable, low-cost platinum group metal (PGM-free) catalysts. Although a variety of highly efficient PGM-free catalysts for the oxygen evolution reaction (OER) have been explored, few of them demonstrated satisfied performance in real AEMWEs due to the insufficient electrical conductivity and unfavorable interfaces with ionomers in 3D porous electrodes. Herein, we report a series of highly porous ternary NiFeM (M: Cu, Co, and Mn) metallic glassy catalysts featured with nanofoam network morphologies, which are composed of amorphous OER active metal oxide shells and highly electrically conductive metallic glass alloy cores. Due to these unique properties, these NiFeM nanofoam catalysts demonstrated promising OER activities and stabilities in the half-cell with aqueous alkaline electrolytes, especially at high potentials. We also examined their magnetic properties and found no direct correlation with measured OER activity. These ternary NiFeM catalysts are further integrated with unique ionomers and AEMs to fabricate AEMWEs, showing superior performance to binary NiFe and commercial IrO2 catalysts when utilizing diluted KOH electrolytes. A different trend was identified when directly using desirable but challenging pure water, and the NiFeCu catalyst performed the best comparable to IrO2 especially at high current densities. Although deep understanding on limiting factor of pure water AEMWEs is still required, these NiFeM catalysts with favorable catalytic and morphological properties representing a new class of highly efficient PGM-free anode catalysts for viable AEMWEs toward clean hydrogen generation.