Abstract
PT XYZ is one of the flexible manufacturing industries. In terms of overcoming competition in the printing industry, PT XYZ built the Rotogravure company in 2011. The subsidiary is engaged in manufacturing Cylinder Rotogravure which supplies PT XYZ units. From a few years back since the establishment of this company, the target that should have been reached in amount of 5760 Cylinder / year. This target hasnot been achieved. This occurs because there is a problem in the production process reaching ± 49.4% and continues to appear which results in a disrupted delivery schedule, many customer complaints due to the low quality goods being shipped.The method used for this improvement process is the system or concept of Six Sigma namely DMAIC. From the DMAIC method, the tools used for the analysis process are the Pareto, Fishbone, 5W1H and Data Sheet diagrams. These tools are core tools that are focused on finding problems that often occur at PT XYZ. From the results of this improvement, a design is got to make the cleaning process aids, there were changes in parameters in the production process by reducing the current density and temperature in the Copper machine with a temperature of 30OC and current density of 20 A / dm2. The research and improvements that have been made are 94.45% with a total pinhole wastage of 1 cylinder unit.
Highlights
PT XYZ is one of the flexible manufacturing industries
The subsidiary is engaged in manufacturing Cylinder Rotogravure which supplies PT XYZ units
the target that should have been reached in amount of 5760 Cylinder
Summary
Rotogravure berasal dari kata roto yang artinya berputar atau putaran dan gravure yang artinya ukiran. JIE, Vol 3, No.[2], September 2018: 119-128 menciptakan teknik cetak Rotogravure reel feed dan disempurnakan kembali oleh Karl Klic (Klietsch) yang berkebangsaan Jerman dan Samuel Fawcett dari Inggris (Rebros, 2008). Pada tahun 1860 Auguste Godchaux berhasil menciptakan teknik cetak Rotogravure reel feed dan disempurnakan kembali oleh Karl Klic (Klietsch) yang berkebangsaan Jerman dan Samuel Fawcett dari Inggris (Rebros, 2008). Dalam hal mengatasi persaingan di dunia industri percetakan, PT XYZ membangun perusahaan Rotogravure Cylinder pada tahun 2011. Anak perusahaan ini bergerak dalam bidang manufaktur Rotogravure Cylinder yang mensuplai unit bisnis PT XYZ. Hal itulah yang menjadi dasar pemikiran untuk dilakukan perbaikan demi mewujudkan misi dari perusahaan packaging sebagai salah satu perusahaan multinasional di bidang kemasan. Penerapan perbaikan secara berkesinambungan diharapkan dapat menjadi landasan dasar untuk melakukan perbaikan di perusahan ini demi tercapainya target yang diinginkan oleh perusahaan
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