Abstract

Treating wastewater from textile plants using membrane distillation (MD) has great potential due to the high-salinity wastes and availability of waste heat. However, textile wastewaters also contain surfactants, which compromise the essential hydrophobic feature of the membrane, causing membrane wetting. To address this wetting issue, a custom-made membrane consisting of a hydrophilic layer coated on hydrophobic polytetrafluoroethylene (PTFE) was tested on textile wastewater in a pilot MD setup, and compared with a conventional hydrophobic PTFE membrane. The test was carried out with a feed temperature of 60 °C, and a permeate temperature of 45 °C. The overall salt rejection of both membranes was very high, at 99%. However, the hydrophobic membrane showed rising permeate electrical conductivity, which was attributed to wetting of the membrane. Meanwhile, the hydrophilic-coated membrane showed continually declining electrical conductivity demonstrating an intact membrane that resisted wetting from the surfactants. Despite this positive result, the coated membrane did not survive a simple sodium hydroxide clean, which would be typically applied to a membrane process. This brief study showed the viability of membrane distillation membranes on real textile wastewaters containing surfactants using hydrophilic-coated hydrophobic PTFE, but the cleaning process required for membranes needs optimization.

Highlights

  • The need for more sustainable industries that can capture waste and recycle clean water from their existing saline effluent drives the need for new desalination technologies

  • membrane distillation (MD) was previously limited by the availability of membranes, but with the recent availability of high-performance hydrophobic microfiltration membranes, MD may find practical application alongside the highly efficient reverse osmosis, and mature conventional thermal technologies

  • This paper presents the outcome of a pilot trial of MD for processing textile wastewaters, which was carried out before a three-month trial that was fed with wastewater from the existing biological treatment process [19]

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Summary

Introduction

The need for more sustainable industries that can capture waste and recycle clean water from their existing saline effluent drives the need for new desalination technologies. High-efficiency and low-cost thermal processes are an important part of solving some of our most important water problems. One technology that may help achieve this is membrane distillation (MD) [1]. The concept of MD emerged in the 1960s, and was a topic for researchers exploring new membrane materials and systems with high thermal efficiency, but MD literature reported few full-scale installations. MD was previously limited by the availability of membranes, but with the recent availability of high-performance hydrophobic microfiltration membranes, MD may find practical application alongside the highly efficient reverse osmosis, and mature conventional thermal technologies (e.g., multi-stage flash).

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