Melt rheology and extrudability of polyethylenes

Abstract

AbstractCommercial high density polyethylene (HDPE), low density polythylene (LDPE), and linear low density polyethylene (LLDPE) resins were tested at 150, 170, and 190°C in steady state, dynamic, and extensional modes. Within the low rates of deformation \documentclass{article}\pagestyle{empty}\begin{document}$ \dot \gamma $\end{document} = ω ≤ 0.3, the steady state and dynamic functions agreed: η = η′ and N1 = 2G′; at the higher rates, the steady state parameters were larger. The elongational viscosity, ηe, was measured under a constant rate, \documentclass{article}\pagestyle{empty}\begin{document}$ \dot \varepsilon $\end{document}, or stress, σ, condition. In the first case for LLDPE, the transient η reached an equilibrium plateau value, ηe. For HDPE, η increased up to the break point. For LDPE, stress hardening was recorded. Under constant stress the ηe, could always be determined; its value, within experimental error, agreed with the maximum value of η determined in a constant \documentclass{article}\pagestyle{empty}\begin{document}$ \dot \varepsilon$ \end{document} experiment. The maximum strain at break was only ε = 1.5 for HDPE and 3, to 4 for LDPE and LLDPE. The rate of deformation dependence of the η (or η′) and ηn may be discussed in terms of the Trouton ratio, RT = ηe/3η at \documentclass{article}\pagestyle{empty}\begin{document}$ \dot \gamma $\end{document} = ω = \documentclass{article}\pagestyle{empty}\begin{document}$ \dot \varepsilon$ \end{document}: RT ≤ 1.2 for LLDPE, RT ≤ 2.5 for HDPE, and RT ≤ 15 for LDPE. The PE resins were extruded at 190°C through a laboratory extruder equipped with a slit or rod die. The rotational speed of the screw varied from 0 to 90 rpm. Extrusion pressure, output, and energy were measured and correlated with the rheological parameters of the resins.