Melamine-formaldehyde microcapsules filled sappan dye modified polypropylene composites: encapsulation and thermal properties

Abstract

Sappan dye, a natural dye extracted from sappan wood is widely used in cosmetics, textile dyeing and as food additives. However, it was recognized that natural dyes cannot withstand high temperature. In this study, a protective coating of melamine-formaldehyde shell material was applied over the sappan dye to improve its thermal stability. The percentage of sappan dye used in the microencapsulation was 30, 40, 50, 60 and 70 wt%. The color, shape, size, and thermal stability of sappan dye microcapsules were investigated. It was found that increasing amount of sappan dye content in the microcapsules decreased the particle size. Thermal analysis reveals that the melamine-formaldehyde resin served as an efficient protective shell for sappan dye. Besides, 30 wt% sappan dye microcapsules with different weight percent (1, 3 and 5 wt%) of sappan dye was used as modifier for polypropylene (PP). All the prepared composites are red in color which supports the thermal stability of the microcapsules. The changes in crystallinity and melting behavior of PP by the addition of microcapsules were studied in detail by differential scanning calorimetry. Thermogravimetric studies showed that the thermal stability of PP composites increased by the addition of microcapsules.