Mechanochemical decomposition of monazite to assist the extraction of rare earth elements

Abstract

Mechanochemical decomposition by milling a mixture of monazite and sodium hydroxide powder and subsequent leaching by sulfuric acid for the extraction of rare earth elements at room temperature has been investigated. The milling of the mixture allows the mechanochemical formation of rare earth hydroxides and sodium phosphate as milling progresses. Nearly all the monazite is decomposed within 120 min under the present milling conditions. A 0.05N sulfuric acid solution enables us to improve the yield of each of La, Nd and Sm to around 85% or more in the powder milled for 120 min. Also, respective Ce and Pr yields of about 20% and 70% remain un-dissolved since they are changed into oxide forms during and after the milling operation. These rare earth oxides are mostly dissolved as the acid concentration increases to 5N. The yield of rare earth elements increases with increasing milling time. Thus mechanochemical milling plays a significant role in achieving high yield of rare earth elements from the leaching of the milled powder.