Abstract

Coal gangue, an industrial waste, is rich in silicon and aluminum phase and may be used as a mineral admixture in concrete after moderately stimulating activity, allowing for efficient solid waste utilization. This study used a mortar strength and activity evaluation method to investigate single or compound activation methods to find the optimum activation method of coal gangue. FLIR, XRD, and SEM were used to investigate the activation mechanism of different modes, providing a theoretical foundation for the study of coal gangue as a concrete admixture. Results showed that mechanical ball milling, microwave, and chemical activator could activate coal gangue, and the composite activation effect was the best. The fineness of the coal gangue powder was more than 300 mesh, according to the optimal compounding method. Accordingly, the particle surface was smooth, the internal defects were reduced, and the microwave irradiation temperature was 700°C–800°C, causing the coal gangue particles to form a bonding surface and gradually agglutinate and densify. Meanwhile, the layered structure of kaolin minerals was destroyed, and a significant amount of glassy active SiO2 and Al2O3 was produced, enhancing the gel ability and activity of coal gangue. Finally, 8% Ca(OH)2 was added in the production of mortar specimens, which increased the alkalinity of the slurry, stimulated the rapid cracking and secondary hydration of the coal gangue, and enhanced the strength of mortar. At this time, the activity rate of coal gangue powder reached the highest, which was 90.5%.

Highlights

  • Coal gangue is a solid waste produced during coal mining and washing, and it is responsible for the majority of global emissions in the world [1]

  • Few studies have shown that coal gangue can improve its activity through mechanical activation, chemical activation, thermal activation, and microwave activation [7]. e effect of mechanical force in grinding would change the crystal structure and physical properties of minerals in coal gangue; the structures of the Al-O, Al-O-Si, and Si-O bonds on the particle surface are broken, and the surface hydroxyl is eliminated; this situation results in many chemical active points on the particle surface, increasing the surface activity and free energy of live materials [19,20,21]

  • From the perspective of dynamics, mechanical activation would deform the lattice of coal gangue and produce various structural defects, increasing the energy storage of crystal

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Summary

Introduction

Coal gangue is a solid waste produced during coal mining and washing, and it is responsible for the majority of global emissions in the world [1]. Erefore, it is very important to explore the activation of coal gangue and use it as an admixture to replace cement [5,6,7]. The mineral admixtures that are widely used are mainly fly ash [15], slag [16], silica fume [17], and limestone [18], and research on coal gangue is rare. E effect of mechanical force in grinding would change the crystal structure and physical properties of minerals in coal gangue; the structures of the Al-O, Al-O-Si, and Si-O bonds on the particle surface are broken, and the surface hydroxyl is eliminated; this situation results in many chemical active points on the particle surface, increasing the surface activity and free energy of live materials [19,20,21] Few studies have shown that coal gangue can improve its activity through mechanical activation, chemical activation, thermal activation, and microwave activation [7]. e effect of mechanical force in grinding would change the crystal structure and physical properties of minerals in coal gangue; the structures of the Al-O, Al-O-Si, and Si-O bonds on the particle surface are broken, and the surface hydroxyl is eliminated; this situation results in many chemical active points on the particle surface, increasing the surface activity and free energy of live materials [19,20,21]

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