Abstract

M50 bearing steel, as the important material used in aeroengine bearing, exhibits low cold working capacity with high susceptibility to produce voids. This would lead to the deterioration of mechanical property, which critically limits the industrial application of cold ring rolling (CRR) in M50 bearing rings. In this work, the mechanism of void healing in cold rolled aeroengine M50 bearing steel subjected to electroshocking treatment (EST) was investigated by combining experimental and simulation studies. The experimental results obtained using the three-dimensional X-ray microscopy (3D-XRM) technique show that the porosity of the CRR samples decreases from 0.26% to 0.09% after EST. The healing effect of larger voids is not obvious, while small voids are likely to be healed under EST. The simulation results indicate that due to the inhomogeneous distribution of the physical field, the local thermal compressive stress of as high as 2565.9 MPa is generated around the ellipsoidal void and thus drives void healing process. The healing process of ellipsoidal voids under EST can be divided into elastic and plastic deformation stages considering von Mises yield criterion. In the initial stage, only a small elastic deformation of 53.53 nm occurs in the minor axis direction of the void. In the plastic deformation stage, the material flows along the normal direction of the void with a reduction in the aspect ratio, thereby compressing the void surfaces and promoting their healing. Additionally, the degree of void healing depends on the shape characteristics (curvature and aspect ratio) of the void rather than the current direction. This research elucidates a new elastoplastic mechanism of void healing under EST, which also provides a promising prospect for the application of CRR in M50 bearing steel. • In situ characterization of voids before and after EST was realized using 3D-XRM. • A new elastoplastic mechanism of void healing under EST was elucidated. • The driving force of void healing was revealed by analysing the physical field distribution. • The ellipsoidal void is healed with the reduction in the aspect ratio. • The degree of void healing depends on the shape of the void rather than the current direction.

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