Mechanism of necking defect of 6082 aluminium alloy rolled by cross-wedge rolling method based on material thermal properties

Abstract

Necking defects have long troubled the application of cross-wedge rolling technology in aluminium alloy shaft parts. To accurately predict necking defects, new judgement conditions are established based on the thermal performance of 6082 aluminium alloy. The limit-sectional shrinkage without necking defects is achieved by combining theoretical calculation and finite-element model analysis, which couples heat transfer and deformation. In this paper, a 6082 aluminium alloy extruded rod with a 40 mm diameter rolled at a preheated temperature of 500 °C and a rolling angular velocity of 1 rad/s is taken as an example. The simulation and experimental results show that necking defects do not occur on the rolled pieces if the sectional shrinkage is below the limit-sectional shrinkage but will occur when the sectional shrinkage is above it. The results prove that the prediction model of necking defects in cross-wedge rolling of 6082 aluminum alloy is feasible, and this research provides a theoretical basis for the qualified aluminum alloy shafts produced by the cross-wedge rolling.