Mechanism of Isotactic Polypropylene Formation with C1-Symmetric Metallocene Catalysts

Abstract

The mechanism for isotactic polypropylene formation by the C1-symmetric catalyst system [Me2C(3-tert-butyl-C5H3)(C13H8)]ZrCl2/MAO (MAO = methylaluminoxane, C13H8 = fluorenylidene) has been examined. Evidence supports an alternating mechanism, where both sites of the metallocene wedge are utilized for monomer insertion, rather than the previously proposed site epimerization (inversion at Zr) following each monomer insertion. As the polymerization temperature increases (0 to 60 °C) with lower concentrations of propylene, the site epimerization mechanism begins to compete, as evidenced by an increase in isotacticity. The alternating mechanism also accounts for polypropylene microstructures obtained with Me2C(3-R-C5H3)(Oct)ZrCl2/MAO, where Oct = octamethyloctahydrodibenzofluorenylidene and R = methyl, cyclohexyl, diphenylmethyl, and with Me2C(3-tert-butyl-4-Me-C5H2)(Oct)ZrCl2/MAO. For an Oct-containing catalyst system with R = 2-methyl-2-adamantyl, unprecedentedly high (for a fluorenyl-based metallocene catalyst) isotacticity ([mmmm] > 99%) is obtained; the polymer prepared at 0 °C has Tm = 167 °C and Mw = 370 000.