Abstract

A new mechanism design using a magnetic force with high efficiency to assist discharging dregs out of the electrode gap during the electrochemical finishing on the surface finish process that follows end-turning is investigated. A higher current rating with magnetic-assistance reduces the finishing time and avoids the difficulty of dreg discharge. Providing a large magnetic field intensity or using a small distance between the two magnets produces a larger magnetic force and discharge ability and better finishing. A large rotational speed of the workpiece and electrode produces better finishing. Pulsed direct current can slightly promote the effect of electrochemical finishing.

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