Abstract
Highly crosslinked multifunctional epoxy resins are commonly brittle. Thermoplastic toughening agents have been used to improve the fracture toughness of crosslinked epoxy resins. However, toughness improvement is limited due to poor interfacial adhesion between epoxy matrix and thermoplastic toughener. Furthermore, it is desired that toughness improvements should not come at the expense of other properties, including modulus, thermal properties and processability. In this work, amine functionalized reactive polyetherimide (rPEI) having two different molecular weights and loading levels were incorporated in tetraglycidyl-4, 4′-diaminodiphenyl methane (TGDDM) epoxy resin to study the structure-property relationship, including effects of reaction-induced phase separation on fracture toughness. Results demonstrate that the phase morphologies of rPEI in an epoxy resin can be drastically affected by the functionality, molecular weight and loading levels of rPEI. The mode-I fracture toughness (KIC) of rPEI-toughened epoxy is increased by up to 140% versus untoughened epoxy control. An investigation into the fracture mechanisms of rPEI-toughened TGDDM epoxy showed evidence of rPEI particle bridging as one of the key mechanisms of toughening. Our work further demonstrated that the rPEI-toughened TGDDM epoxy maintained both high modulus and high Tg, rendering it suitable for a wide range of applications.
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