Mechanical properties of lightweight 3D-printed structures made with carbon-filled nylon

Abstract

AbstractMaterial extrusion additive manufacturing is a widely used 3D-printing process involving depositing molten thermoplastic materials layer by layer to create a 3D object. Combining material extrusion with composites creates strong, lightweight, and functional parts with unique properties. This study uses chopped carbon fiber reinforcement to investigate polyamide's thermal, rheological, and mechanical properties. The study includes an analysis of the material's thermal properties via differential scanning calorimetry and its flow behavior via rotational rheometry. This study provides a comprehensive understanding of carbon-filled nylon PA material's economic and mechanical properties, which will help optimize its performance for various applications. Tensile and flexural tests were used to appraise the material's strength and stiffness under different loading conditions. A cost analysis was performed to compute the specimen cost as a function of orientation and infill density. The aim was to understand how the type and strategy of infill design impact the material's mechanical properties, helping optimize the performance of components and evaluating its cost.