Abstract

Sesame oil cakes (SOC) produced during sesame oil production can be classified as plant residues. This study aims to use SOC as a composite material for injection molding. A biocomposite containing polypropylene (PP) and SOC, namely PP/SOC, was developed and its mechanical properties were evaluated. PP/SOC is largely divided into Homo-PP/SOC (HPS) based on Homo-PP and Block-PP/SOC (BPS) based on block-PP. The specimens containing 0–50 wt% SOC were prepared through extrusion and injection molding. As a result of the evaluation, SOC acted as a reinforcement in the matrix, and HPS and BPS showed improved flexural modulus by 36.4% and 37.3% compared to the neat PP, respectively. Tensile strength, on the other hand, decreased by 58% and 55.1%, respectively. To analyze the cause of this, cross-section observation was conducted through scanning electron microscope (SEM), and phase separation and voids were confirmed to be the cause of this. Impact strength of PP/SOC tended to vary depending on the type of matrix. HPS increased by 30.9% compared to neat PP, and BPS decreased by 25%. This tendency difference appears to be the result of SOC inhibiting crystallization of PP, and it has been confirmed through x ray diffraction (XRD) and differential scanning calorimetry (DSC) analysis. Moreover, PP/SOC can be manufactured at a low cost and is environmentally friendly because it utilizes SOC, a plant residue. It can also be applied to commercial products, such as food packaging, owing to its good moldability and improved mechanical properties.

Highlights

  • Plastics exhibit excellent mechanical properties, productivity, and plasticity, and are used in many fields

  • Plastic is widely used in disposal products and its output is increasing with increasing human population

  • Biocomposites, which are a combination of biomass and conventional resins, have been developed and studied as alternatives to existing oil-based plastics to address environmental pollution problems [4,5]

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Summary

Introduction

Plastics exhibit excellent mechanical properties, productivity, and plasticity, and are used in many fields. Biocomposites, which are a combination of biomass and conventional resins, have been developed and studied as alternatives to existing oil-based plastics to address environmental pollution problems [4,5]. Sisal fibers contain rich crude fiber, which can be used to strengthen their mechanical properties. Joo et al proposed a composite pellet using spent coffee grounds (SCG) to reduce the social cost of byproducts and confirm that SCG improves the impact strength of biocomposites [11]. To this end, the present study proposes a biocomposite for injection molding utilizing sesame oil cakes (SOC) as biomass

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