Abstract

This study aims to investigate the effect of calcium sulfate whisker (CSW) on the properties and microstructure of cement-based composites. Further, nanosilica (NS) was used as a comparison. The results show that the compressive strength and fracture toughness of cement-based composites increased by 10.3% and 10.2%, respectively, with 2% CSW. The flexural strength, splitting tensile strength, and fracture energy increased by 79.7, 34.8 and 28.7%, respectively, with 1% CSW. With the addition of CSW, shrinkage deformation was aggravated, and the capillary water absorption coefficients were clearly reduced. Compared with NS, CSW-reinforced cement-based composites show better tensile, flexural, and fracture properties and smaller shrinkage deformations and capillary water absorption coefficients. The residual mechanical properties of all groups improve when the treating temperature is lower than 400 °C and decline rapidly when the temperature goes over 600 °C. When treated at 900 °C, the residual mechanical properties are 40% less than those at ambient temperature, with the NS group showing the best performance, followed by the control group and the CSW group. X-ray diffraction (XRD) and scanning electron microscopy (SEM) tests show that the addition of CSW improves the microstructure of the matrix. CSW can reinforce and toughen composites by generating ettringite and whisker pullout, whisker breakage, crack bridging, and crack deflection at the microstructure level.

Highlights

  • Cement-based composites are the most widely used building materials in the world [1].there are problems with micro-cracks and micro-defects in cement-based composites after curing due to brittleness—it causes stress concentration and produces a large number of macro-cracks under loading force [2,3]

  • It has been persuasively demonstrated that an effective way to improve the brittleness of cement-based composites is to adopt nano- and micro-materials as additives [5,6]

  • The objective of this study is to investigate the mechanical properties and microstructure of Calcium sulfate whisker (CSW)-reinforced cement-based composites by adding CSW

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Summary

Introduction

There are problems with micro-cracks and micro-defects in cement-based composites after curing due to brittleness—it causes stress concentration and produces a large number of macro-cracks under loading force [2,3]. This characteristic limits wide and practical application [4]. The most widely used nano- and micro-materials in the construction industry, such as nanosilica [7] and carbon nanotubes [8], are expensive This limits their wide application in practical projects. Calcium sulfate whisker (CSW), the cheapest whisker (about USD 465 per ton), is expected to replace these expensive materials in improving toughness

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