Mechanical properties and fire retardancy of bidirectional reinforced composite based on biodegradable starch resin and basalt fibres

Abstract

Environmental problems caused by extensive use of polymeric materials arise mainly due to lack of landfill space and depletion of finite natural resources of fossil raw materials, such as petroleum or natural gas. The substitution of synthetic petroleum-based resins with natural biodegradable resins appears to be one appropriate measure to remedy the above-mentioned situation. This study presents the development of a composite that uses environmentally degradable starch-based resin as matrix and basalt fibre plain fabric as reinforcement. Prepreg sheets were manufactured by means of a modified doctor blade system and a hot power press. The sheets were used to manufacture bidirectional-reinforced spec- imens with fibre volume contents ranging from 33 to 61%. Specimens were tested for tensile and flexural strength, and exhibited values of up to 373 and 122 MPa, respectively. Through application of silane coupling agents to the reinforce- ment fibres, the flexural composite properties were subsequently improved by as much as 38%. Finally, in order to enhance the fire retardancy and hence the applicability of the composite, fire retardants were applied to the resin, and their effective- ness was tested by means of flame rating (according to UL 94) and thermogravimetric analysis (TGA), respectively.