Mechanical properties and application of glass fiber reinforced polyurethane composites communication lattice tower

Abstract

To address the deficiencies in traditional communication towers in mobile communication engineering, such as heavy weight, easy corrosion and poor durability, this study proposes replacing traditional communication towers with GFRP communication lattice towers with lightweight, high-strength and good durability. Firstly, GFRP material test and GFRP circle tube bending capacity test are conducted. The maximum bending moment that can be subjected to the anchorage end of GFRP circular tube is 18.20 kN·m. Finite element analysis of GFRP circular tubes verifies the accuracy of the bending test results. Secondly, a GFRP communication lattice tower with a height of 25 m is designed adopting GFRP circular tubes as tower columns. Through the bending test of the GFRP tower, it is verified that the connection between the columns and web members of the GFRP tower is reliable and the force pattern of the GFRP tower is reasonable. The large deflection theory can be adopted to the displacement of GFRP towers accurately. Thirdly, according to the actual engineering requirements, the finite element analysis of 25 m-high GFRP tower under the basic wind pressure of 0.45 kN/m2 is carried out by using 3D3S (a spatial structure design software). It can be obtained that the vibration mode of the GFRP communication tower shows two forms of lateral bending and axial torsion. 0° wind load direction has the greatest influence on the displacement of the GFRP tower. The stress ratio of each component in the GFRP tower is less than 1, indicating that no damage occurs in the GFRP tower. Finally, GFRP towers have good economic benefits, good environmental performance and wide range of application after comparing the GFRP tower and traditional steel tower. The demonstration project of the GFRP communication lattice tower is established in Qingyuan City, Guangdong Province, China. When subjected to a typhoon with a wind speed of 17.26 m/s, The horizontal displacement of the GFRP tower top is 10 m, which is about 2/5 of the height of GFRP tower. Although the displacement is large, the GFRP tower is still not destroyed. It can be concluded from the research in this paper that GFRP towers have low cost, good mechanical properties, good durability, and wide application range, which can promote the rapid construction of 5 G communication base stations.