Abstract

Glass-based geopolymers, incorporating fly ash and borosilicate glass, were processed in conditions of high alkalinity (NaOH 10–13 M). Different formulations (fly ash and borosilicate in mixtures of 70–30 wt% and 30–70 wt%, respectively) and physical conditions (soaking time and relative humidity) were adopted. Flexural strength and fracture toughness were assessed for samples processed in optimized conditions by three-point bending and chevron notch testing, respectively. SEM was used to evaluate the fracture micromechanisms. Results showed that the geopolymerization efficiency is strongly influenced by the SiO2/Al2O3 ratio and the curing conditions, especially the air humidity. The mechanical performances of the geopolymer samples were compared with those of cellulose fiber–geopolymer matrix composites with different fiber contents (1 wt%, 2 wt%, and 3 wt%). The composites exhibited higher strength and fracture resilience, with the maximum effect observed for the fiber content of 2 wt%. A chemical modification of the cellulose fiber surface was also observed.

Highlights

  • Geopolymers and alkali-activated materials (AAMs) are considered as the cementitious materials of the future [1], to be applied mainly in building and civil infrastructures [2,3,4]

  • The alkali-activation of fly ash induces the formation of a Ca-modified sodium aluminosilicate hydrates (N-A-S-H) gel through the polycondensation of aluminosilicate–lime species in a semiamorphous network composed of long-chain molecules [9,17,18]

  • The geopolymerization process was tuned by considering the influence of the SiO2 /Al2 O3 ratio, the molarity of the alkali solution, and the soaking time and humidity during curing, the parameters influencing the process include the temperature of curing, nature of the alkali solution, silica-to-alkali ratio, liquid-to-solid ratio, and so forth

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Summary

Introduction

Geopolymers and alkali-activated materials (AAMs) are considered as the cementitious materials of the future [1], to be applied mainly in building and civil infrastructures [2,3,4]. What makes these materials widely attractive is the low CO2 emission process of production, coupled with mechanical properties at least comparable to Portland cement (OPC) [5,6,7]. In contrast to the benefits of its low cost and versatility of production, the extensive presence of hydrate groups in the chemistry of fly ash-based AAMs does not make this material more durable than OPC, unlike geopolymers [19,20,21,22]

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