Abstract

The presented research’s main objective was to develop the solution to the global problem of using steel waste obtained during rubber recovery during the tire recycling. A detailed comparative analysis of mechanical and physical features of the concrete composite with the addition of recycled steel fibres (RSF) in relation to the steel fibre concrete commonly used for industrial floors was conducted. A study was carried out using micro-computed tomography and the scanning electron microscope to determine the fibres’ characteristics, incl. the EDS spectrum. In order to designate the full performance of the physical and mechanical features of the novel composite, a wide range of tests was performed with particular emphasis on the determination of the tensile strength of the composite. This parameter appointed by tensile strength testing for splitting, residual tensile strength test (3-point test), and a wedge splitting test (WST), demonstrated the increase of tensile strength (vs unmodified concrete) by 43%, 30%, and 70% relevantly to the method. The indication of the reinforced composite’s fracture characteristics using the digital image correlation (DIC) method allowed to illustrate the map of deformation of the samples during WST. The novel composite was tested in reference to the circular economy concept and showed 31.3% lower energy consumption and 30.8% lower CO2 emissions than a commonly used fibre concrete.

Highlights

  • Due to the increasing EU car production, the problem of end-of-life tyre utilisation in an eco-friendly way is still growing

  • This paper demonstrates the results of studies conducted in order to prove the feasibility of replacing industrially produced fibres (ISF) with recycled steel fibres (RSF) fibres in the concrete composite commonly used for industrial floors

  • The possibility of replacing industrial fibres in concrete with RSF fibres treated as waste from tyre recycling processes was demonstrated

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Summary

Introduction

Due to the increasing EU car production, the problem of end-of-life tyre utilisation in an eco-friendly way is still growing. It is estimated that around 3.3 million tons of used tyres per year in Europe require recycling. In EC countries, restrictive regulations have been introduced to support solutions for the recovery, recycling or reuse of tyres towards the reduction of their harmful impact on the environment. The directive introduced a ban on the storage of all used tyres since 2003, and since 2006 this ban included crumbled tyres. Another End-of-Life Vehicle Directive (2000/53/EC) ordered the removal of tyres from vehicles before scrapping, and the Waste Incineration directive obliged cement plants using tyres as fuel to achieve lower limits for the content of pollutants in waste gases

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