Abstract

Background: Heavy-duty hydrostatic bearings of the original parallel friction pair are prone to hydrostatic loss problems during operation. Aims: To solve the failure problem, the original hydrostatic oil pad was designed as a micro-inclined plane, and the dynamic pressure caused by the micro-wedge of the oil pad at a higher speed was used to compensate for the static pressure loss of the bearing. objective: For a new type q1-205 microbevel double rectangular cavity hydrostatic bearing. Objective: This study aims to design a new type of q1-205 micro bevel double rectangular cavity hydrostatic bearing. Method: The mathematical model of oil film theoretical analysis of hydrostatic bearing with the micro-inclined surface was established, including the flow equation of a double rectangular cavity with a micro-inclined surface and static and dynamic bearing capacity equation. result: The oil film lubrication performance of the bearing with the wedge parameters of 0mm, 0.02mm, 0.04mm, 0.06mm, 0.08mm and 0.10mm was simulated by the finite volume method, the comprehensive influence law of the wedge-shaped parameters on the vorticity and flow rate of the oil cavity pressure fluid was revealed. Finally, the oil cavity pressure changes of oil films with different wedge parameters under certain load and speed were tested by design experiments, and the theoretical analysis and simulation were verified. Result: In this paper, the mechanical properties of oil film with tilt height between 0 and 0.1mm were simulated with variable viscosity, and the distribution law of pressure field under different working conditions was obtained. Through the experimental study, the pressure data of parallel flat pads and tilting pads under different working conditions are measured and compared with the simulation data. Conclusion: The pressure loss value of the oil pad designed in this paper is relatively small under extreme working conditions. The overall loss rate is about 10% ~ 20%, and the dynamic pressure compensation rate is about 16%. The dynamic pressure generated by the slight inclination Angle can well compensate for the static pressure loss.

Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call