Mechanical clinching with dies for control of metal flow of ultra-high-strength steel and high-strength steel sheets

Abstract

Ultra-high-strength steel sheets having a tensile strength of more than 1 GPa and a low ductility were joined by mechanical clinching with dies for control of metal flow. The bottom angle of the die was modified to increase interlocking between the sheets under avoidance of the sheet fracture. The effect of the die shape on metal flow in the sheet combination including an ultra-high-strength steel sheet was investigated by the finite element simulation and the experiment. As the tensile strength of the steel sheets increased, the joining range was narrow due to low ductility of the sheets. The static and fatigue strengths of the mechanically clinched joints were compared with those of the welded joints. Although the static loads of the mechanically clinched joints were smaller than those of the resistance spot welded joints in both tension-shearing and cross-tension tests, the fatigue loads of the clinched joints were larger. It was found that the mechanically clinched joint has superior fatigue strength.