Abstract

We characterize the material properties of a woven, multi-layered, hyperelastic composite that is useful as an envelope material for high-altitude stratospheric airships and in the design of other large structures. The composite was fabricated by sandwiching a polyaramid Nomex® core, with good tensile strength, between polyimide Kapton® films with high dielectric constant, and cured with epoxy using a vacuum bagging technique. Uniaxial mechanical tests were used to stretch the individual materials and the composite to failure in the longitudinal and transverse directions respectively. The experimental data for Kapton® were fit to a five-parameter Yeoh form of nonlinear, hyperelastic and isotropic constitutive model. Image analysis of the Nomex® sheets, obtained using scanning electron microscopy, demonstrate two families of symmetrically oriented fibers at 69.3°± 7.4° and 129°± 5.3°. Stress-strain results for Nomex® were fit to a nonlinear and orthotropic Holzapfel-Gasser-Ogden (HGO) hyperelastic model with two fiber families. We used a linear decomposition of the strain energy function for the composite, based on the individual strain energy functions for Kapton® and Nomex®, obtained using experimental results. A rule of mixtures approach, using volume fractions of individual constituents present in the composite during specimen fabrication, was used to formulate the strain energy function for the composite. Model results for the composite were in good agreement with experimental stress-strain data. Constitutive properties for woven composite materials, combining nonlinear elastic properties within a composite materials framework, are required in the design of laminated pretensioned structures for civil engineering and in aerospace applications.

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