Abstract

Well-designed and manufactured glass fiber reinforced polymer composite structures have several advantages over steel and conventional concrete structures such as high strength-to-weight ratio, good stiffness, good corrosion resistance and good damping capacity. In view of their higher cost however, their use is restricted to structures with smaller dimensions such as pedestrian walkways particularly where aggressive environmental conditions are encountered such as in chemical and water-treatment plants. The keys to success of these structures lie in the proper choice of the constituent materials, manufacturing method and knowledge of the behavior of the structure under the conditions encountered. Knowledge of the mechanical behavior is particularly important in this context. An investigation was therefore conducted by the authors, in partial fulfillment for the award of master of engineering science degree of Lamar University to the first author under the supervision of the second author [1], to study the response to loading of a glass fiber reinforced polyester composite structure made by the pultrusion process by a reputed manufacturer. The structure chosen for this study was a grating, the details of which are shown in the paper. This type of structure is particularly useful for walkways. The experimental part of the investigation consisted of subjecting the grating to three-point bend test under different loading conditions. The load-deflection curve for each case was obtained and interpreted. One grating was loaded up to failure and the fractured zone was examined using a scanning electron microscope to interpret the microscopic failure features. Simulation of the experimental work was carried out using an industry-standard FEM software to compare the deflection values. The results are presented and discussed in this paper.

Highlights

  • A composite material is a materials system composed of a mixture or combination of two or more micro or macroconstitutents that differ in form and chemical composition and, which are essentially insoluble in each other [2]

  • The authors have attempted to study the mechanical behavior of pultruded E glass-reinforced polyester composite grating manufactured by a well-known producer having an experience of over fifty years in the field

  • The authors acknowledge the awesome achievements of the manufacturers [4] and hope that the results of the present work will be useful additions to the knowledge-base of pedestrian gratings generated by the manufacturers

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Summary

Introduction

A composite material is a materials system composed of a mixture or combination of two or more micro or macroconstitutents that differ in form and chemical composition and, which are essentially insoluble in each other [2]. The constituents involved are E-glass fiber and polyester resin polymer. The tensile strength of a fiber composite loaded along the fiber can be calculated using the formula:. If it is assumed that the volume fraction of the fiber is about 60% of the composite volume and if it is assumed that the fibers are aligned longitudinally, isostrain condition is achieved and the tensile strength of the composite would be 1240 MPa. Pultrusion process can ensure that the fibers are aligned along the direction of the pull and. N. SRINIVASAN obtaining the calculated value in a pultruded component would not be difficult. SRINIVASAN obtaining the calculated value in a pultruded component would not be difficult It is to be realized, that this figure applies to axial loading along the fiber. Under bend-load conditions, encountered in a beam, the flexural stress at failure will be much lower (less tan 600 MPa in the grating used in the present work)

Experimental
FEM Simulation
Findings
Concluding Remarks
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