Abstract

ABSTRACTThis paper reports on analyses of the compressive Young’s modulus (Ep), compressive strength (σp) and thermal conductivity (κ) of sintered porous yttria-stabilized zirconia compacts (YSZ). The Ep and σp values are affected by the number of grains and the grain boundary area in sintered YSZ ceramics. The measured porosity dependence of the Ep and σp values was compared with that of the theoretical Ep and σp values derived for the open pore structure. The tendency of Ep and σp values to increase at low porosity was clarified by the proposed theoretical porosity dependence of Ep and σp. The strain at fractures also increased with increases in the grain boundary area and depended on the crack propagation mode affected by the degree of grain growth. The κ values for porous YSZ, which decreased at high porosity, were analyzed theoretically with two model structures: a pore-dispersed YSZ continuous phase system (F model) and a YSZ-dispersed pore continuous phase system (G model). The measured κ values at 0–30% porosity were in good agreement with the κ values calculated for the model F structure. In the high porosity range above 50%, the measured κ values approached the κ value curve for the model G structure with increases in porosity.

Highlights

  • Porous ceramics are widely used as refractory bricks, filters, catalyst supports and electrodes in solid oxide fuel cells

  • This paper reports on analyses of the compressive Young’s modulus (Ep), compressive strength and thermal conductivity (κ) of sintered porous yttria-stabilized zirconia compacts (YSZ)

  • The specific surface areas of the porous YSZ compacts decreased at above 1273 K, and the linear shrinkage and relative density increased with the heating temperature

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Summary

Introduction

Porous ceramics are widely used as refractory bricks, filters, catalyst supports and electrodes in solid oxide fuel cells. The mechanical and thermal properties of porous ceramics exert a significant influence on the above applications. Ryshkewitch [1] reported the empirical linear relationship between the logarithmic compressive strength and the porosity of porous ceramics. Many researchers have devoted efforts to examining the experimental parameters fitted in the empirical equation. Our group analyzed the mechanical properties of porous ceramics theoretically and experimentally with respect to the grain boundary area between partially sintered grains [2,3,4]. The strength (σp) of porous alumina is dominated by the number of grains (N) packed in bulk volume (V) and the grain boundary area (πy, y: radius of circular grain boundary). Equation (1) has been derived for σp of the partially sintered spherical particles illustrated, σp 1⁄4 Equation (1) has been derived for σp of the partially sintered spherical particles illustrated in Figure 1, σp 1⁄4

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