Abstract

Plastic bottles are non-biodegradable material made up of Polyethylene Terephthalate (PET) and takes around 450 years to get decomposed. In Malaysia, near 13.2% of plastics contribute to municipal solid waste, where 2.5% is PET. To reduce the waste, interlocking bricks manufacture by waste plastic bottles are used to replace the conventional bricks that use cement and clay. The purpose of this research is to reuse plastic bottles comprised of Polyethylene Terephthalate and Polyurethane binder, by manufacturing interlocking brick that helps to reduce the waste on landfills and the pollution. The plastic bottles were shredded and grinded to a size of 0.75 mm and mixed with the Polyurethane (PU) and the Polymer. The mixed later casted and compacted in the interlocking brick machine mould. The tests performed on the interlocking bricks were compressive strength, impact, flexural strength and thermal conductivity for obtaining the mechanical and thermal properties. The tests values were then keyed into the Response Surface Methodology (RSM) to obtain the optimal PET and PU to verify reliability. Based on the results it is concluded that PET/PU of 60/40 ratio is suitable as non-load bearing masonry brick and recommended to be used as partition walls.

Highlights

  • 1 Introduction Plastic bottles are made up of thermoplastic polymer known as Polyethylene Terephthalate (PET)

  • In comparison to a research conducted by Sayanthan et al (2013b), the compressive cube strength obtained for interlocking lightweight cement blocks was 4.9 N/ mm2 which is required to construct walls up to 5 stories high with the mortar designation

  • A good compressive strength of 5.3 was obtained for a PET/PU of 60/40 ratio which is suitable to be used as non-load bearing masonry brick wall. It can be used as partition wall

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Summary

Introduction

Plastic bottles are made up of thermoplastic polymer known as Polyethylene Terephthalate (PET). It is one of the largest and most problematic sources of waste as it is affordable, lightweight and sturdy material, which can be moulded into a wide range of products. Dumping plastic wastes in the landfills is not encouraged due to its bulk and slow degradation rate (Hopewell et al 2009). The generation of Polyethylene Terephthalate (PET) is higher than recovery and due to this large gap, an innovative approach to encourage high recycling of the material is recommended. PET bottles are being experimented to produce a non-load bearing product and partition walls in many

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