Abstract

In this study, activated carbon (AC) particles were combined with AZ91 alloy to manufacture a magnesium syntactic foam. This novel lightweight foam has a very low density, in the range of 1.12–1.18 gcm−3. The results show that no chemical reaction occurred between the AZ91 matrix and the activated carbon particles. The mechanical properties of the foam were evaluated under quasi-static compression loading conditions, and showed a consistent trend for the energy absorption of the fabricated AZ91–AC syntactic foams. The deformation mechanism of samples was a brittle fracture mode with the formation of shear bands during the fracture of all samples.

Highlights

  • On account of their low density and sound and energy absorption characteristics, porous materials have recently attracted a significant amount of attention

  • The average density of the novel AZ91/activated carbon (AC) syntactic foam is 1.14 gcm−3 and is close to the density of some of the open-cell magnesium foams reported in the literature with 1.13 and 1.03 gcm−3 [25]

  • The filling of some damaged hollow alumina fillers with molten magnesium could have increased the density of the AZ91–hollow alumina syntactic foam samples in [26]

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Summary

Introduction

On account of their low density and sound and energy absorption characteristics, porous materials have recently attracted a significant amount of attention. These materials demonstrate unique physical and mechanical properties, making them especially suitable for use in various industries, such as the construction, automotive and medicine industries [1]. Metallic foams are a subset of porous materials. Because of their useful mechanical properties, they have been widely produced and evaluated [2]. Due to its high biocompatibility and lower density than other types of metallic materials, could be one of the most interesting and suitable candidates for the production of metallic foams [7] The various types of metallic foams available have been manufactured with different techniques [3,4,5,6].

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