Mechanical Analysis of Deformation Law in the Flange Area of Box-Shaped Parts during Deep Drawing

Abstract

The investigation of deformation law is the theoretical basis for analyzing instability wrinkling and forming performance during the sheet-metal-forming process. In order to explore the deformation law in the flange area of box-shaped parts and conduct qualitative and quantitative analysis on stress and strain, it is assumed that the deformation law of the mass point on the zero line of shear stress in the corner area is equal to that of the axisymmetric parts. Based on the basic assumptions that the equivalent strain in the flange area is linear with the radius along the radial direction, the simple linear relationship between in-plane shear stress and geometric parameters and the expressions of stress and strain in each region of the flange area are derived. The theoretical derivation is compared and analyzed through finite element (FE) simulation and process tests. The results demonstrate that the theoretical calculation results are consistent with the trends of experimental and simulation results. The calculation accuracy of equivalent strain is higher than that of stress calculation, which reveals that calculation accuracy is sensitive to the parameters in the material constitutive model. The theoretical analysis has reference significance for exploring the law of deep drawing deformation, optimizing the forming process and guiding the actual production.