Measuring Procedures for Evaluating the Surface Roughness of Machined Parts

Abstract

This article deals with the problems that arise during the evaluation of the surface of the components, which can have a fundamental impact on the functionality and service life of the component as well as the entire product. A fast method for estimating the condition and maximum error of the surface tester used for assessing the surface roughness of components was proposed. Using the secondary surface roughness standard, a uniform distribution law of the measured data was experimentally identified as a suitable model, according to which it is then possible to determine the coverage factor for determining the measurement uncertainty. The design of surface roughness measurement methodology for Ra determination is critical when selecting optimal settings of conditions and measurement parameters for various types of component surface treatment technologies. This is mainly due to the effect of the selection of the evaluation standard, the effect of the measurement speed, and the effect of setting the cut-off filter for the evaluation of the quantity Ra. Etalon samples of surface roughness realized by different technologies were used for experimental verification of these phenomena. Large sets of measurements were carried out on selected samples from each technology, and, accordingly, a methodology was proposed for determining the optimal number of measurements for determining the surface roughness of the investigated component, which represents an important factor for achieving measurement results with minimal measurement uncertainties at low financial costs.