Abstract

Blast furnaces (BFs) are the key receptacles of iron and steel smelting. Iron ore, coke and limestone are some of the raw materials that are used in the process of iron making and the charging operation needs to be accomplished by accurately estimating the current depth of the burden surface. To accomplish the goal of global class steel production, burden profile measurement and monitoring is vital. This measuring and monitoring help in augmenting the best usage of charge materials and energy consumptions.
 Radar based measurement is best for determine the level and profile of the burden inside the furnace. However, for the optimal operation of the radar, it is important know the dielectric constant of the material. There are many approaches to determine the dielectric constant like capacitive methods, transmission line methods, cavity resonator methods, open cavity methods and so on. For this study the cavity resonator method is has been used for measuring the permittivity of coal samples. The reflection capability of electromagnetic waves by coal is a function of its dielectric properties which is also has a dependency on temperature. The results presented in this paper will provide essential design input for radar-based measurements at blast furnace, especially for burden profiling at blast furnaces.

Highlights

  • A blast furnace is a smelting pot of ore of the metal, coke, and limestone along with high temperature and pressure [1]

  • The design started with the simulation of a cylindrical cavity resonator operating at TM010 using high frequency structure simulator (HFSS) software. 99.9% high conductivity copper material has been used for fabrication

  • It has been observed that the dielectric contact increases with the increase in temperature

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Summary

Introduction

A blast furnace is a smelting pot of ore of the metal, coke, and limestone along with high temperature and pressure [1]. In the blast furnace, measuring the burden profile is one of the most important parameters related to process stability [2]. Burden profile contains alternate layers of ferrous material as iron ore and carbon sources like coke and Journal of Experimental and Technique Instrumentation- JETI, v.04, n.02, 2021. Microwave absorption and reflectivity are dependent on the dielectric properties of the medium and are essential to estimate electromagnetic wave reflection for radar-based measurement. The dry organic mass in coal presents low dielectric loss, and is essentially transparent to microwaves at room temperature. As the microwave properties of coal can get significantly affected by the temperature. The paper aims to study the microwave properties of coal through the characterization of the dielectric constant in a broad temperature range up to 600-degree centigrade

Materials and methods
Experimental Setup
Measurement for coal sample
Results
Findings
Conclusion
Full Text
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