Measurement of liquid film in microchannels using a laser focus displacement meter

Abstract

This paper presents a new method for measuring the interfacial displacement of a liquid film in microchannels using a laser focus displacement meter (LFD). The purpose of the study is to clarify the effectiveness of the new method for obtaining detailed information concerning interfacial displacement, especially in the case of a thin liquid film, in microchannels and minichannels. To prevent the tube wall signal from disturbing that of the gas–liquid interface, a fluorocarbon tube with a water box was used; the refraction index of this device is the same as that for water. With this method, accurate instantaneous measurements of the interfacial displacement of the liquid film were achieved. The error caused by refraction of the laser beam passing through the acrylic water box and fluorocarbon tube was estimated analytically and experimentally. The formulated analytical equation can estimate the real interface displacement by using the measured displacement in a fluorocarbon tube of 25 μm to 2.0 mm I.D. A preliminary test using fluorocarbon tubes of 1 mm and 2 mm I.D. showed that the corrected interface displacement calculated by the equation agreed with the real displacement to within a 1% margin of error. It was also confirmed that the LFD in the system could measure a liquid film of 0.25 μm at the thinnest. We made simultaneous measurements of the interface in fluorocarbon tubes of 0.5 mm and 1 mm I.D. using the LFD and a high-speed video camera with a microscope. These showed that the LFD could measure the interface of a liquid film with high spatial and temporal resolution during annular, slug, and piston flow regimes. The data also clarified the existence of a thin liquid film of less than 1 μm in thickness in the slug and annular flow regimes.