Measurement and Prediction of Droplet Entrainment in Inclined Liquid–Liquid Flow by PLIF Method

Abstract

Inclined liquid-liquid two-phase flows widely exist in petroleum, chemical, and other important industrial processes. The study of droplet entrainment in inclined flow is of great significance for investigating the heat/mass transfer between phases and optimizing the industrial production processes. In this study, a planar laser-induced fluorescence (PLIF) system is designed to visualize the inclined liquid-liquid flows. The silicone oil (organic phase) and water/glycerol mixture (aqueous phase) are used as the experimental media. The length and amplitude of the interfacial waves are derived from the flow visualizations. The relationship between the critical wavelengths and Froude number is explored to indicate the transition from stratified flow (ST) to stratified flow with mixing at the interface (ST&MI). The wave aspect ratio is derived to characterize the instability and breakage of the interfacial wave. Meanwhile, the entrainment ratios of dispersed droplets in the continuous phases are detected, and the effects of the flow rate and the interfacial shear on the droplet entrainment are studied. Finally, a physical model is developed to predict the droplet entrainment ratios based on the force balance analysis of the interfacial wave. In general, the developed model is effective in predicting the droplet entrainment ratio with mean absolute errors of 0.015 and 0.023 for the organic and aqueous droplets, respectively.