MAXIMIZING SELECTIVITY OF LIQUID-LIQUID REACTION SYSTEMS. CONTROL OF THE DISPERSION PROCESS

Abstract

Abstract Currently available information on droplet coalescence and break-up rates in turbulent flows in mixing vessels can be used to control drop sizes in dispersed phase equipment. The effect of drop size distributions on the selectivity and productivity in multi-reaction systems is examined in this paper. The reaction system features the primary desired product (C) as resulting from reaction (in the bulk phase) between a reactant (A) in the drop phase and a second reactant (B) in the bulk phase. An adverse reaction is also envisaged which consumes (C) by further reaction with (B) to form a waste product. While small drops promote conversion because of large interfacial area, larger drops promote selectivity because of the facility of the product to re-enter the drop phase avoiding further reaction (to form waste) in the bulk phase. The effect of the bivariate distribution of drop size and reactant (A) concentration in the feed to a continuous stirred tank reactor on the selectivity and productivity of (C) is investigated within the framework of film theory while neglecting drop dynamics such as coalescence and break-up. The results show the selectivity can be substantially improved by controlling drop size and distribution of the reactants among the differently sized droplets. Contrary to conventional wisdom which emphasizes creation of interfacial area by promoting very small droplets, it emerges that optimal distributions of drop size and reactant concentration which maximize productivity of the desired product exist. The practical implications are discussed.