Abstract

Matrix-addressed flexible pressure sensors, being able to accurately measure both local contact force and spatial distribution, are pursued for many electronic skin applications. One key issue to be addressed is that the local force being applied onto the target areas may be passed to the neighboring pixels through deformation of the touched top electrode layer. It causes significant signal crosstalk and also loss of measurement accuracy. A new top electrode layer structure is proposed with the development of processes for matrix-addressed pressure sensor systems. It is composed of a patterned layer of high Young’s modulus and a low-modulus encapsulation layer. The former is able to sustain a relatively high processing temperature for forming reliable and high-density electrical connections. The latter is to protect the patterned layer while having low Young’s modulus to minimize the spreading of local deformation at the pressed pixel to the surrounding ones. A $10 \times 10$ matrix-addressed flexible capacitive pressure sensor system is constructed to verify this design, showing effective suppression of the pixel-to-pixel signal crosstalk and improvement of measurement accuracy. The flexible pressure sensor system is integrated onto a prosthetic hand, showing capabilities of differentiating details of massage balls.

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