Mathematical modelling of die pressure of a screw briquetting machine

Abstract

The screw briquetting machine has problems which have been attributed to poor design. There are limited theoretical studies targeted at solving problems of biomass briquetting machines. The briquetting die determines the final shape and quality of the biomass briquettes. The performance of the screw briquetting machine is also dependent on the design of the briquetting die. In this paper, mathematical models were developed to study the die pressure using a plug flow theory. Effects of die entry angle, die reduction ratio, length of briquetting die, biomass compact yield strength and friction on the die pressure were investigated using the models. Increasing the die entry angle, reduction ratio, compact yield strength and friction coefficient resulted in increase in the die pressure. Increase in length of briquetting die and friction coefficient also resulted in increase in the die pressure. Optimum die entry angle was dependent on the yield strength of compacted material and the friction coefficient at the interface between the die and the compacted material. This study is useful in developing improved screw briquetting machines.