Mathematical Modeling of Anodic Oxidation and Cathodic Reduction of Metals Prone to Passivation, Taking into Account the Peculiarities of Heat and Mass Transfer in the IEG under Pulsed Modes

Abstract

In the work, a variant of mathematical modeling of the solution of the heat transfer problem was developed, analytical analysis of the dependencies of the parameters of technological parameters was carried out to determine the parameters of current pulses that ensure a uniform distribution of current density over the treated surface. A diagram of the stages of constructing a complete mathematical model of the ECDP process (electrochemical dimensional processing) of titanium, aluminum, and their alloys is given. The above equations reflect the theory of mass transfer processes, include the temperature parameter. The limitations of the possibility of carrying out the treatment process are modeled, the peculiarities of formation and development of the gas-liquid layer, changes in its physical properties, and violation of the treatment stability are taken into account. It has been found that to eliminate the processing instability associated with the appearance of turbulence in the electrode reaction zone due to the large gas filling of the interelectrode gap, a series of relationships must be considered DT = f (i, Q, timp) to determine optimal parameters of pulse current.