Mathematical model and knowledge-based iterated greedy algorithm for distributed assembly hybrid flow shop scheduling problem with dual-resource constraints

Abstract

With the development of economic globalization, distributed hybrid flow shop scheduling problem (DHFSSP) has become prevalent in realistic manufacturing systems. Moreover, to accord with the actual production scenarios and satisfy the requirement of manufacturing market, it is imperative to comprehensively explore various complex manufacturing scenarios (e.g., production assembly) and production-constrained resources (e.g., worker resources) in DHFSSP. However, the integration mode of DHFSSP, assembly shop problem (ASP), and dual-resource constraints (DRC) has not been reported in existing literature. Thus, to fill out this research gap, this paper first attempts to investigate DAHFSSP-DRC with minimization the total tardiness (TTD). To solve this problem, a mixed-integer linear programming (MILP) model and a knowledge-based iterated greedy algorithm (KBIG) are presented. The novelties of KBIG are as follows: (1) An efficient decoding is developed to improve the solution’s quality; (2) A knowledge-based NEH (KB-NEH) initialization strategy is presented to generate an initial solution; (3) A knowledge-based destruction and construction is designed to improve the exploration capability; (4) A product-based local search is proposed to enhance the exploitation capability. Additionally, to validate the proposed model, we implement CPLEX to solve it on 24 small-sized instances. To verify the effectiveness of the proposed KBIG, extensive experiments are conducted to compare with other 7 comparison algorithms on 405 large-sized instances. Experimental results illustrate that KBIG is superior to its competitors.