Abstract

With the recent great progress made in flexible and wearable electronic materials, the upcoming next generation of skin-mountable and implantable smart devices holds extensive potential applications for the lifestyle modifying, including personalized health monitoring, human-machine interfaces, soft robots, and implantable biomedical devices. As a core member within the wearable electronics family, flexible strain sensors play an essential role in the structure design and functional optimization. To further enhance the stretchability, flexibility, sensitivity, and electricity performances of the flexible strain sensors, enormous efforts have been done covering the materials design, manufacturing approaches and various applications. Thus, this review summarizes the latest advances in flexible strain sensors over recent years from the material, application, and manufacturing strategies. Firstly, the critical parameters measuring the performances of flexible strain sensors and materials development contains different flexible substrates, new nano- and hybrid- materials are introduced. Then, the developed working mechanisms, theoretical analysis, and computational simulation are presented. Next, based on different material design, diverse applications including human motion detection and health monitoring, soft robotics and human-machine interface, implantable devices, and biomedical applications are highlighted. Finally, synthesis consideration of the massive production industry of flexible strain sensors in the future; different fabrication approaches that are fully expected are classified and discussed.

Highlights

  • Flexible and wearable electronics have recently attracted wide attention due to their great potential applications in real-time human health monitoring systems, humanmachine interfaces [13,14,15], and implantable devices [6,16,17,18]

  • Advanced carbon materials represented by graphene, graphite, CNTs, carbon black (CB), and other carbon materials derived by natural biomaterials have been used as sensing units for flexible strain sensors due to their excellent conductive ability and mechanical property

  • The fast advancement of material science and micro-/nano- electronics technology boost the further applications of flexible strain sensors for real-time health and motion monitoring, home rehabilitation, man-machine interface, and soft robot

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. A wide variety of review works recently have been done to summarize the latest advances in flexible strain sensors. With the fast growth of flexible strain sensors filed, there is a looming trend and urgent requirement for their large-scale manufacture for practical application with a degree of commercial value and practical value. From this point of view, we note that the integrated review work equipped with the latest materials preparation, computational simulation, and especially manufacturing approaches have not been discussed systematically. In this review, the latest advances in flexible strain sensor over recent years from the material, application, and manufacturing strategies are summarized (Figure 1). Synthesis consideration of the massive production industry of flexible strain sensors in the future; different fabrication approaches that are fully expected are classified and discussed

Stretchability and Hysteresis
Sensitivity and Linearity
Response Time and Durability
Materials Development
Advanced Carbon Materials
Metal Based Materials
Intrinsic Conducting Polymers
Working Mechanisms and Computational Simulation Analysis
Geometric Structure Variation
Piezoresistive Effect
Disconnection Mechanism and Microcrack Propagation
Tunneling Effect
Applications
Human Motion Detection and Biomedical Health Monitoring
Implantable Devices
Human-Machine Interface and Virtual Reality Technology
Manufacturing Approaches
Printing Technology and Biomimetic Methods
Micro-Nano Machining Technology
Electrospinning and Electrochemical Technology
Findings
Conclusions and Outlook
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