Abstract

An image mapping algorithm is proposed to improve the precision of flexible roll forming. The mapping algorithm based on visual feedback and Image analysis technology. On-line detection device realizes image acquisition of cross-section profile. After processing and analysis, geometric feature is extracted by Hough transform in the image. Geometric feature is transformed to matrix which is built a mapping relation with the original matrix. The mapping algorithm describes the displacement and rotary error in the process of flexible roll forming. Closed loop control is realized by feeding back the error to the control system. Experiments results show that the mapping algorithm is a good algorithm for on-line dimensional precision detection in sheet metal forming.

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