Manufacturing the current flow diverter architecture in REBCO tapes using silver inkjet printing

Abstract

Abstract A low normal zone propagation velocity (NZPV) combined with critical current inhomogeneities favor the nucleation of destructive hot spots in rare-earth barium copper oxide (REBCO) tapes. Increasing the NZPV using the current flow diverter (CFD) concept is a promising solution to mitigate the risk of developing hot spots. The fabrication method of CFD REBCO tapes implies several steps consisting in masking, silver etching, mask removal, and silver deposition, which takes time and remains a barrier to the implementation of a low-cost industrial production of long-length CFD REBCO tapes. This work presents a cost-effective and maskless CFD fabrication approach that relies on inkjet printing (IJP) of silver patterns directly on top of the REBCO layer to create a non-uniform interfacial resistance between the silver and the REBCO surface, along the width of the tape. The parameters of IJP and oxygen annealing were optimized to obtain highly conductive silver patterns deposited on the surface of the REBCO layer. CFD REBCO tapes were successfully fabricated using commercial REBCO tapes and the proposed method without degrading the superconducting properties. Experimental measurements revealed an increase of the NZPV by a factor of 6-7 compared to commercial REBCO tapes.